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Author Topic: DX-40 frozen bandswitch  (Read 3265 times)
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Burt
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« on: September 01, 2014, 11:29:53 AM »

It is so tight only a vice grips will turn it, any ideas?
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N8ETQ
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Mort


« Reply #1 on: September 01, 2014, 11:40:14 AM »


  Hey Burt,


       Had a DX-35  a while ago with the same issue
I ended up sliding the wafers (only 2 as I recall)
off the back of those long screws. I only
had to unsolder a few wires.

  From there was able to remove the unit and
found the shaft where it passes through the
panel bushing was was corroded. I had
to tap the end of the shaft through the hole
of an extra deep 3/8 drive socket to free it up!

   You could always try some kind of spray.

GL

/Dan
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w1vtp
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« Reply #2 on: September 01, 2014, 01:07:44 PM »

Start with Liquid Wrench.  Set the unit such that the fluid wont get into sensitive parts and give it a liberal dose.  Probably set things on a rag you don't care about.  Let it soak overnight.  That might do the trick.  If not, then place some aluminum foil around the area where the shaft comes out to protect things and use a paint remover air gun to heat up the shaft.  If you have a high power solder iron, that might do the trick too.  After heating the shaft up, use that vice grip to loosen things up.

I have had good success using that approach.
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WQ9E
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« Reply #3 on: September 01, 2014, 05:44:11 PM »

I also go with heat but I use a soldering iron applied directly to the shaft near the bushing.  Have a syringe with synthetic motor oil handy.  Heat the shaft for about 45 seconds with the iron then apply oil as it cools and it should pull some of the oil into the bushing area.  Repeat and then on the third heat/oil cycle begin working with your vise grips.  This has worked for me multiple times.
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Rodger WQ9E
Burt
Guest
« Reply #4 on: September 19, 2014, 05:54:25 AM »

Start with Liquid Wrench.  Set the unit such that the fluid wont get into sensitive parts and give it a liberal dose.  Probably set things on a rag you don't care about.  Let it soak overnight.  That might do the trick.  If not, then place some aluminum foil around the area where the shaft comes out to protect things and use a paint remover air gun to heat up the shaft.  If you have a high power solder iron, that might do the trick too.  After heating the shaft up, use that vice grip to loosen things up.

I have had good success using that approach.

Several days of Liquid Wrench did it, thanks.
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WU2D
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CW is just a narrower version of AM


« Reply #5 on: September 19, 2014, 08:55:10 PM »

Free at last! Wheeeee! Watch me go to 10M.

Burt,

I really want to get in the shack and play as the fall weather makes me want to get back to some projects. Mike
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