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Author Topic: Single 304TL Final Modulated by P-P 813's  (Read 25677 times)
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Steve - K4HX
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« Reply #25 on: November 04, 2014, 08:29:37 PM »

The plate load of the tube is determined by the operating parameters and, as such, is a static value. Plate resistance is a dynamic parameter and can be determined from two other dynamic parameters, the quotient of the amplification factor (µ) and transconductance (gm) of the tube. Knowing that

µ = ∆Ep / ∆Eg , and

gm = ∆Ip / ∆Eg , then

Plate resistance is

rp = ∆Ep / ∆Ig .

To answer your question, when comparing the above formula to the one in my previous post for plate load,

Rp = Ep / 2Ip ,

I'd say yes. The factor of 2 is there to account for the much less than 180 degrees of current flow in Class C operation.
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K1JJ
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« Reply #26 on: November 04, 2014, 09:43:55 PM »

Triode or tetrode setup on the 813's?
Is one cleaner then the other?



Triode-connected 813s are exceptionally clean.  Drive the grid and screens tied together.  I have used them in at least seven plate modulated rigs both as modulators and finals and the THD and IMD testing always came out FB.

I have run up to 3KV on plate modulated 813s. The modulators will need some forward conducting diodes or zeners in the cathode for bias to idle properly when above 2KV or so.

813s CAN certainly be run as tetrodes, as per Eimac specs in AB1, and with well regulated screens, grids and a stiff plate voltage they will perform very well too.

Some of us have used lantern chimneys for 813 air cooling and they will probably do at least 200 watts of dissipation with lots of air.  The lantern glass can be found on the web. The 813 filaments have plenty of emission to support bigger power output.

The 813, like the 4-1000A, is a very rugged and versatile power tube.

T
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« Reply #27 on: November 04, 2014, 10:55:23 PM »

Tom,

Forward conducting diodes when run above 2KV.  Do you mean that the 813s need some negative bias when running as class B triode connected modulators??  Like 811s need some negative bias when running above 1300 volts.

I'm confused by your words "forward conducting diodes".

Fred
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« Reply #28 on: November 04, 2014, 11:11:10 PM »

Hi Fred,

Yes, the triode-connected 813s will require some bias when run over 2KV or so. Depends on where you wish to idle them, in class B, class A or whatever.

Use regular 1 A  rectifier diodes  (or a 50W zener) and use a rotary switch to short them. This will select the proper bias and idling current.

The diodes are placed in the fil xfmr center tap with arrows (cathodes) pointing towards  the fil xmfr so that they become forward bised on key-up. This will give about 0.6 V per diode. It will require a bunch to get what bias you need.   You know the drill.


*   If someone wants the ultimate clean modulator system, drive the 813s with a MOSFET solid state driver.  No driver transformers. Put NFB around the modulators back to the input of the SS driver. Don't get any better than that.


WA1GFZ SS driver:  (I still use it today on the 4-1000A rig)

http://amfone.net/Amforum/index.php?topic=23632.0

T
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« Reply #29 on: November 05, 2014, 09:09:42 AM »

What is the power output of the triode connected 813's?
Say at 2000 volts.
And do they run at 1200 or 1300 volts?


813,s seem like great tubes, I have about ten of them, and have had the same two in my big rig (rf) for 35 years I think.


I have some Russian 811a's in one of my modulators and they make me sound slightly Slavic, some all American gangsta tubes from the 40's would be better...Sam Spade type 813 sound...

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KC4VWU
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« Reply #30 on: November 05, 2014, 12:25:35 PM »

No, that would be James Cagney type 813 sound.
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N2DTS
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« Reply #31 on: November 05, 2014, 01:41:06 PM »

No, I think he mostly got filled with lead, Sam Spade got beat up sometimes but always worked.
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K1JJ
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« Reply #32 on: November 06, 2014, 12:19:40 PM »

What is the power output of the triode connected 813's?
Say at 2000 volts.
And do they run at 1200 or 1300 volts?


Power output would depend on how hard they are driven and the cooling - and how clean we want them to be.  But a pair modulating one or two 813 finals would be no problem.

I do remember a triode-connected pair modulating a pair in class C at 3KV making an 800 watt carrier output with a sine tone showing 130% modulation. This was at extreme full tilt with chimneys.  I was amazed at what those 813s could do - and the plates were still gray. (graphite plates)  With no air they did show color, however, which is not good.

If we run 813 modulators at 1200 volts, then they would need some POSITIVE bias to idle them properly. I'll bet the transfer curves would look OK at that HV.   The way to find out is to run some tones thru  for an THD test once the rig is up and running.  (RF output sampled)

T
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« Reply #33 on: November 06, 2014, 01:57:44 PM »

I have an RF deck with four 813's in it, used to be my flex radio amplifier.
1200 watt carrier at ccs ratings in class C!
And about 100 watts with screen modulation!

I have no use for that kind of power (1200 watts), nor do I see any reason to push tubes hard, the extra 100 or 200 watts out you get does almost nothing.

Positive bias as modulators! That is interesting.
So about 1700 to 2000 volts would be the zero bias point?
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Rick & "Roosevelt"


« Reply #34 on: November 07, 2014, 07:26:09 AM »

Hooking up the 813's screen as low or high mu triode may affect bias set point for minimum distortion.
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« Reply #35 on: November 07, 2014, 11:28:30 AM »

Has anyone ever done that?
Use various grids?
On the G76 they used 6dq6's as zero bias triode modulators using the screen as the grid I think, and grounding the grid?
Something goofy like that, and who figures that stuff out?

How would you measure the distortion?
 


Hooking up the 813's screen as low or high mu triode may affect bias set point for minimum distortion.
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WD5JKO
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« Reply #36 on: November 07, 2014, 02:00:00 PM »

How would you measure the distortion?

Brett,

   Well one way is to use an SDR receiver. Distortion products down -40 db from a tone is 1% distortion.

My G76 can just get there when at 50% modulation. I have a negative peak limiter that has a soft threshold, and the distortion rises rapidly above this level. Fortunately I don't talk with a sine wave.  Wink

Jim
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* G76_1_Tone_Harmonic_50_Percent_Mod (2).PNG (28.77 KB, 711x357 - viewed 421 times.)

* G76_2_Tone_IMD_50_Percent_Mod (2).PNG (36.55 KB, 713x381 - viewed 404 times.)
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« Reply #37 on: November 07, 2014, 02:16:38 PM »

I have done it that way also, but the RF deck is added to the mix.
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WD5JKO
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« Reply #38 on: November 07, 2014, 04:52:17 PM »

I have done it that way also, but the RF deck is added to the mix.

   This is like rear wheel horsepower instead of advertised Gross Engine horsepower. Rear wheel is where the rubber meets the road.

Measuring the audio distortion directly means you must properly scale the voltage with a compensated voltage divider (like 100:1 or 1000:1), and then feed that into an audio distortion analyzer for analysis. Problem here is the RF stage modulation linearity might be crappy, when the audio modulator is almost perfect. The result is still crappy signal.  Tongue

Jim
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« Reply #39 on: December 08, 2014, 04:20:00 PM »

I did some calculations on the PI network using an effective load resistance of 2000 ohms with a Q of 12, and came up with nearly the same inductance values as found in Bill Kleronomos' (KD0HG) article (A Kilowatt Class RF Deck, ER #110, Feb. 1990) ) after doing some reverse engineering on his PI circuit.

I will be incorporating some of his ideas into my modified circuit.

The P-P 813 mod deck will be modeled after K1JJ's schematic.

Now to find someone who can cut and fashion the RF deck. I have too many other projects at this time.

Phil
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« Reply #40 on: December 16, 2014, 10:09:13 PM »

I did some calculations on the PI network using an effective load resistance of 2000 ohms with a Q of 12, and came up with nearly the same inductance values as found in Bill Kleronomos' (KD0HG) article (A Kilowatt Class RF Deck, ER #110, Feb. 1990) ) after doing some reverse engineering on his PI circuit.

I will be incorporating some of his ideas into my modified circuit.

The P-P 813 mod deck will be modeled after K1JJ's schematic.

Now to find someone who can cut and fashion the RF deck. I have too many other projects at this time.

Phil

Update;

Here is a draft of the RF Deck, Exciter, Power Supplies, Control, etc.

I am only going to use 3 of Bills (KD0HG) grid tuning coils, namely 160m, 80m, and 40 meters. I especially like his design because there are no DC voltages in the grid tuning circuit.

I also have to look through my stash of meters to find out what I have so the metering resistors may have different values, and I may include one more meter so not so many functions are monitored by one meter.

The 304TL grid tuning circuit is switched by a 4 pole bandswitch. I may modify that portion of the schematic to look less busy and to look more like Bills schematic.

Regards,

Phil

* 304TL.pdf (277.64 KB - downloaded 301 times.)
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N2DTS
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« Reply #41 on: December 17, 2014, 07:52:08 AM »

I am not sure that is going to work.
I have never seen a class C plate modulated RF deck without a tuned input to the grid.
You need to drive the grid with a lot of voltage and it makes current so there is a load on the driver...

I have seen it done in an amp using a tetrode where the tube runs in AB1, no grid current, a load resistor was used as the load....

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VE3AJM
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« Reply #42 on: December 17, 2014, 09:37:04 AM »

I am not sure that is going to work.
I have never seen a class C plate modulated RF deck without a tuned input to the grid.
You need to drive the grid with a lot of voltage and it makes current so there is a load on the driver...

I have seen it done in an amp using a tetrode where the tube runs in AB1, no grid current, a load resistor was used as the load....


Did we not carefully look at at the entire pdf attachment, and READ Phils last post?? No tuned grid circuit?? What?? Please look at all of it again...Sheesh...Looks good Phil. I worked Bill quite a few times with his 304 tx.

Ever heard of the Johnson Thunderbolt amp that used a passive untuned grid circuit as one choice for class C CW?? Theres no reason why a passive grid input circuit using non-inductive resisitors at the grid wouldn't work for a plate modulated RF deck.

Yet, that's not what Phil is doing with his grid circuit!? It is tuned...

Al VE3AJM
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« Reply #43 on: December 17, 2014, 10:40:17 AM »

I only looked at the first part, DUH!
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« Reply #44 on: December 18, 2014, 12:45:17 AM »

Below is an updated schematic which hopefully is more straightforward and less busy.

V1 is the oscillator and VFO amp, V2 is the Buffer/Driver amp, and V3 is the Final.

Basically, the output of the oscillator V1 feeds the 807 Buffer/Driver (another bunch of tubes I had).

The Buffer/Driver drives one of three, switchable, series resonant circuits. Each coil of the series resonant circuit is overwound on a companion coil.

The companion coil forms a parallel resonant circuit for peaking the grid voltage.

V2 has a screen drive adjustment for setting power levels.

All resonant circuits are isolated from DC by blocking caps. This keeps any LV or HV off the coils and since no DC current flows through them, the only heating is from pure RF.

Phil

* 304TL.pdf (260.39 KB - downloaded 225 times.)
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« Reply #45 on: December 18, 2014, 04:29:27 PM »

Does that grid drive setup really work?
I have never seen anything driven that way.
And why worry about coil heating, because of the high power drive needed?
(out of an 807???)

I just have a hard time thinking you are going to drive a grid way into class C with loads of power and current with no direct connection to the grid, no design I ever looked at (in handbooks and so on) is like that.
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« Reply #46 on: December 18, 2014, 07:17:32 PM »

The 807 acts as a wide band (1.8 to 7.3 MHZ) RF amplifier and should supply anywhere from 5 to 40 watts of RF power.

According to the 304TL data sheet, the drive power needed for Class-C operation at 410 Watts output is about 15 Watts@2200 volts Vp, so there should be enough drive from the 807 to do that. (Of course, there will be some circuit losses).

On the schematic there is a 0.01 uF cap from the high end of the companion (RF transformer secondary)  coil set (via the bandswitch) to the 304TL grid resistor. The reactance of this capacitor at 1.9MHz is 8.4 ohms, plenty low enough to transfer most of the RF energy from the top of the parallel resonant circuit to the grid. BTW, the "top" end of the parallel resonant circuit is toward the bottom of the schematic. Neutralization "N" RF comes in at the bottom end of the parallel resonant circuit which is at the Top of the schematic. The grid bias will be set to approx. - 350 Volts.

Bill inferred from his article that RF circulating currents in the PI circuit did heat that coil and recommended larger diameter coils or coils wound on ceramic or Mycalex forms.
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« Reply #47 on: December 18, 2014, 10:43:20 PM »

It's been said here http://amfone.net/Amforum/index.php?topic=13025.5;wap2 :

For Class A operation: Z(load) = V(DC) / I(DC)
For Class B operation: Z(load) = V(DC) / [1.6 x I(DC)]
For Class C operation: Z(load) ~ V(DC) / [2 x I(DC)]

But this simplification bothers me. Does the following have merit?
When trying to calculate the plate load impedance, picking a 'class' seems to cover a very wide set of conditions. In a given class, because bias, drive, etc., are all different from rig to rig, the conduction angle is not a fixed value (240 deg., 180 deg., 60 deg., etc.therefore is not leading to a fixed Ep/Ip -vs- RL ratio for each class, I tried to base the ratio on the number of degrees of conduction.

OK:
class A conduction angle 360 degrees. Z(load) = V(DC) / I(DC)
class AB conduction angle from 359 ~ 181 degrees. Z(load) = V(DC) / [1 ~ <1.6 x I(DC)]
class B conduction angle 180 degrees. Z(load) = V(DC) / [1.6 x I(DC)]
class C conduction angle from >0 ~ 179 degrees.   {Z(load) ~ V(DC) / [2 x I(DC)] is in there somewhere..}

I don't recall the original calculations but it involved an exponent, pi, and some other stuff to figure peak cutrrent and actual plate swing.
I had written a program for it but the source code is lost.

Doesn't it make sense to base the RL or  Z(load) on a calculation taking into account the degrees of conduction? Or am I wrong about it?





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« Reply #48 on: December 19, 2014, 02:08:30 AM »

Terman suggests anywhere between 120 degrees to 160 degrees as the best compromise in terms of conduction angle and efficiency.

R = Vp/2Ip is a short hand way or rule of thumb method often used when no resonant load impedance or when no effective load resistance data is available from the tube info.

If you want to be more exact, you can use the equations from the references below.


* Class C Design.pdf (1438.59 KB - downloaded 209 times.)
* ClassC Tube Operation.pdf (618.76 KB - downloaded 252 times.)
* Class C Amps.pdf (3699.16 KB - downloaded 167 times.)
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« Reply #49 on: December 19, 2014, 08:46:57 PM »

Quote
As can be seen from the curves of tank voltage versus
tank tuning, the maximum peak rf plate voltage was
about 1.8 times the dc plate voltage. When the rf grid
drive was increased from 200 volts to 300 volts the peak
rf tank voltage was experimentally found to be about
2.5 times the dc plate voltage
. Higher values of grid
drive or higher values of plate tank impedance will in
general cause the ratio of maximum peak rf tank voltage
to dc plate voltage to be even greater than this value.
Ratios greater than 5 have been obtained experimentally.

This study shows that it is inadvisable to operate the
power amplifier at the nominal operating voltages or to
perform the power amplifier tuning operation when the
antenna is disconnected or presenting a very small load
to the power amplifier. Hence there is a lower limit beyond
which it is inadvisable to reduce the rf power output
from a transmitter by reducing the coupling between
the plate tank and the antenna.

The paper below is a good read regarding Tank Circuits.

* Max Tank Voltage in Class C.pdf (1767.09 KB - downloaded 203 times.)
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