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THE AM BULLETIN BOARD => QSO => Topic started by: WQ9E on December 01, 2012, 02:08:14 PM



Title: Welding safety
Post by: WQ9E on December 01, 2012, 02:08:14 PM
I know that some of us get involved in some welding projects for ham radio and other hobbies.  I came across this and it is probably a good safety read for the group, I don't recall seeing it posted here previously:

http://www.brewracingframes.com/id75.htm


Title: Re: Welding safety
Post by: K5WLF on December 01, 2012, 02:41:54 PM
Wow! I learned something from that article. I don't TIG, but I use 75%Ar/25%CO2 for my MIG, so I imagine it'd do the same thing.

Thanks for sharing that, Rodger.

ldb


Title: Re: Welding safety
Post by: W1RKW on December 01, 2012, 04:05:43 PM
good warning.  Some refrigerants (older ones) can do the same thing if exposed to open flame.  I have some older electronic chemicals pre-ozone layer destroying types that would probably fall into this situation.  Good stuff if used properly.


Title: Re: Welding safety
Post by: KA0HCP on December 01, 2012, 04:20:16 PM
The article is in error.

Argon is not a constituent of Phosgene and is not involved in it's formation.   Phosgene is COCl2.   Argon is a 'noble gas' and does not normally react.

Phosgene can be formed by high heat, and by UV rays (from an arc welder) in the presence of oxygen from the atmosphere.

Other compounds that represent a phosgene danger are chlorinated fluorocarbons such as R12, R22 refrigerants and Halon in fire fighting.

Wikipedia has more info.   Bill


Title: Re: Welding safety
Post by: KL7OF on December 01, 2012, 04:26:58 PM
Wow! I learned something from that article. I don't TIG, but I use 75%Ar/25%CO2 for my MIG, so I imagine it'd do the same thing.

Thanks for sharing that, Rodger.

ldb
Roger..Have you tried 100% CO2 for mig welding steel?...cheaper and works well


Title: Re: Welding safety
Post by: KA0HCP on December 01, 2012, 04:50:37 PM
Hazards from the World Health Organization file on Phosgene
Quote
Paint removers and non-flammable dry cleaning solvents (e.g.,
    carbon tetrachloride, chloroform, tri- and tetrachloroethylene and
    methylene chloride) should never be used in closed areas in the
    presence of fire or heaters of any kind since they can decompose to
    phosgene.  
  One other source mentions burning PVC as a possible source of Phosgene.

Comment:
Injuries from Phosgene exposure are typically limited to the mucous membranes of the mouth, lung, sinuses and eyes. Phosgene decomposes when exposed to the moist mucosa and does not distribute through the body to a significant amount. (WHO)

The additional reactions cited by the author i.e. Tremors/seizure, kidney dysfunction, pancreas/insulin dysfunction, etc.  are not reported as being associated with Phosgene exposure.    They may represent prior existing conditions or perhaps resulted from other chemicals in the mishap environment.


Title: Re: Welding safety
Post by: Opcom on December 01, 2012, 11:49:23 PM
Hazards from the World Health Organization file on Phosgene
Quote
Paint removers and non-flammable dry cleaning solvents (e.g.,
    carbon tetrachloride, chloroform, tri- and tetrachloroethylene and
    methylene chloride) should never be used in closed areas in the
    presence of fire or heaters of any kind since they can decompose to
    phosgene.  
  One other source mentions burning PVC as a possible source of Phosgene.

Comment:
Injuries from Phosgene exposure are typically limited to the mucous membranes of the mouth, lung, sinuses and eyes. Phosgene decomposes when exposed to the moist mucosa and does not distribute through the body to a significant amount. (WHO)

The additional reactions cited by the author i.e. Tremors/seizure, kidney dysfunction, pancreas/insulin dysfunction, etc.  are not reported as being associated with Phosgene exposure.    They may represent prior existing conditions or perhaps resulted from other chemicals in the mishap environment.

PVC - no idea what it does but burning plastic is no good anyway. My friend's sister was burning some scrap PVC from a plumbing truck in a trash barrel and the stench was amazing, but it was the fumes that made her sick. She got one good inhalation of the smoke when she went to look at the fire (still don't know why she did that -said "I don't know"). She was coughing for several minutes and sick as a dog for several hours but refused to be taken to the ER. We would have called in, if she hadn't started feeling better, but the tail end of it did last well into the evening. I don't want to just say it but it was a stupid thing to do.


Title: Re: Welding safety
Post by: K5WLF on December 02, 2012, 05:24:41 PM
Wow! I learned something from that article. I don't TIG, but I use 75%Ar/25%CO2 for my MIG, so I imagine it'd do the same thing.

Thanks for sharing that, Rodger.

ldb
Roger..Have you tried 100% CO2 for mig welding steel?...cheaper and works well

I find I get less splatter using the Argon/CO2 mix.
ldb
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