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THE AM BULLETIN BOARD => Technical Forum => Topic started by: W7SOE on January 10, 2011, 01:00:18 PM



Title: 813 Rig, a Bit of Progress.....
Post by: W7SOE on January 10, 2011, 01:00:18 PM
I am posting this in the Technical section as it will undoubtedly get technical!

I have created a page to document the progress of the 813 X 813 rig.


http://tinyurl.com/4dmckxp

Rich


Title: Re: 813 Rig, a Bit of Progress.....
Post by: KB5MD on January 10, 2011, 01:36:56 PM
All the pics don't load on your web page.  Only the first one.  Changed to "Safari" and it works fine. Thanks


Title: Re: 813 Rig, a Bit of Progress.....
Post by: KC2ZFA on January 10, 2011, 01:39:59 PM
website works fine on firefox and osx 10.6.5.

Very nice work ! I would be interested in hearing how the exciter
behaves (and some details on voltages, etc.).

Peter


Title: Re: 813 Rig, a Bit of Progress.....
Post by: W7SOE on January 10, 2011, 01:54:05 PM
Peter,
    I am using the lower voltage (about 2200 unloaded) on the HV transformer, at least initially.  The 90800 is getting about 400V and, as I recall, was putting out 10-15 Watts.

Rich

 


Title: Re: 813 Rig, a Bit of Progress.....
Post by: KC2ZFA on January 10, 2011, 01:59:00 PM
The 90800 is getting about 400V and, as I recall, was putting out 10-15 Watts.

that's neat. Did you have any problems when the osc and PA are at the
sane freq ?


Title: Re: 813 Rig, a Bit of Progress.....
Post by: W7SOE on January 10, 2011, 02:07:24 PM
that's neat. Did you have any problems when the osc and PA are at the
sane freq ?

I am not following...


Title: Re: 813 Rig, a Bit of Progress.....
Post by: KC4VWU on January 10, 2011, 02:49:00 PM
I think he's talking about straight through -- no multiplication.
I saw the previous thread on your home brew chassis. Really nice! Have you ever tried the hand grinder fitted with a cutoff blade?
Going to check out your newest pics right now.
 
73, Phil


Title: Re: 813 Rig, a Bit of Progress.....
Post by: ke7trp on January 10, 2011, 02:51:44 PM
Dead pics.

C


Title: Re: 813 Rig, a Bit of Progress.....
Post by: KC4VWU on January 10, 2011, 03:02:48 PM
They're up, Clark. I just looked at them.

Super neat construction!


Title: Re: 813 Rig, a Bit of Progress.....
Post by: KL7OF on January 10, 2011, 03:06:09 PM
Nice Job Rich......Those 813's look new


Title: Re: 813 Rig, a Bit of Progress.....
Post by: ke7trp on January 10, 2011, 03:07:53 PM
Red xs on laptop, Computer and phone.  Oh well.

C


Title: Re: 813 Rig, a Bit of Progress.....
Post by: W7SOE on January 10, 2011, 03:15:06 PM
Red xs on laptop, Computer and phone.  Oh well.

C

Well Dang!   I tried to keep it simple.  I made it using word and uploaded the htm file and the directory containing the associated files to my web host. 

Web experts out there?

Rich

PS  I re-uploaded them in case that helps.....


Title: Re: 813 Rig, a Bit of Progress.....
Post by: W4RFM on January 10, 2011, 03:24:53 PM
It took about 60 seconds, but they all loaded fine for me using xplorer 8.
Very nice work, I hope mine looks that good some future day.


Title: Re: 813 Rig, a Bit of Progress.....
Post by: ke7trp on January 10, 2011, 03:38:44 PM
Hmm.. I got them up now..  I had to refresh it a bunch of times and they came up. I wonder if they are very large MB Pics?


Anyways.. Looks good!

C


Title: Re: 813 Rig, a Bit of Progress.....
Post by: W7SOE on January 10, 2011, 04:06:04 PM
Hmm.. I got them up now..  I had to refresh it a bunch of times and they came up. I wonder if they are very large MB Pics?


Anyways.. Looks good!

C

I replaced the images with re-sized ones, I hope I did not break it....


Rich


Title: Re: 813 Rig, a Bit of Progress.....
Post by: KA7WOC on January 10, 2011, 04:23:15 PM
Rich,
Wonder if you will be making it to winterfest this year.  It will be Saturday Jan 29 this year in Mineral.  I have some jewels that are part of the pac nw national trust.
ka7woc


Title: Re: 813 Rig, a Bit of Progress.....
Post by: W7SOE on January 10, 2011, 04:33:39 PM
Rich,
Wonder if you will be making it to winterfest this year.  It will be Saturday Jan 29 this year in Mineral.  I have some jewels that are part of the pac nw national trust.
ka7woc

I have run that date by the powers-that-be and it is looking good!  The NW trust?  Like my K7LFE linear that I was instructed, by the person I bought it from, to sell for what I paid?  ;-)

Rich


Title: Re: 813 Rig, a Bit of Progress.....
Post by: W1RKW on January 10, 2011, 04:47:24 PM
Works with SeaMonkey.  Nice work!


Title: Re: 813 Rig, a Bit of Progress.....
Post by: WA1GFZ on January 10, 2011, 04:53:25 PM
looks good


Title: Re: 813 Rig, a Bit of Progress.....
Post by: W7TFO on January 10, 2011, 05:00:11 PM
Kudos! :D

73DG


Title: Re: 813 Rig, a Bit of Progress.....
Post by: W2XR on January 10, 2011, 05:05:56 PM
Hi Rich,

Yes, nice layout and packaging. I think she'll be a beauty when she's all done.

We all look forward to seeing the rig when it is completed.

73,

Bruce


Title: Re: 813 Rig, a Bit of Progress.....
Post by: KX5JT on January 10, 2011, 06:26:18 PM
(http://likesirl.com/images/logo.png)


Title: Re: 813 Rig, a Bit of Progress.....
Post by: K1JJ on January 10, 2011, 06:39:05 PM
I see lots of Teflon wire in there - good going!

This rig is turning out to be one of the best 813's rigs I've seen to date. Very heavy duty metalwork and laid out with good planning.

As they say, if it's worth building, it's worth building right.


BTW, when you get there, don't let the neutralization adjustments throw you.  With all voltages off, put some 7.0 mhz RF into the grid circuit (50 ohms) and attach the scope probe to the tank circuit. Key the amp. Add or subtract sampler plate area (if needed) and move the sampler plate back and forth from the tube until you get a nice range of adjustment with the neut tuning cap as you watch the RF signal on the scope. Then just dip the signal to minimum using the neut  adj cap and you're all set.

Do it on 40M and shud be OK on the other bands. The 813 tetrode is usually very stable in RF service and many guys don't even bother to neutralize them. So the adjustment does not have to be perfect on all bands. But it will be more stable than without neut in the end.

T


Title: Re: 813 Rig, a Bit of Progress.....
Post by: Sam KS2AM on January 10, 2011, 08:29:35 PM
Loads fast and looks fine on IE9.

Its looking good.


Title: Re: 813 Rig, a Bit of Progress.....
Post by: KM1H on January 10, 2011, 09:15:19 PM
Loads fine here also. I like the compactness of the PS, I also hate wasting space.


Just a side comment for others....the 1N5408 diode is only rated at its full 3A with at least 1/2" of lead exposed, with the way some sharply bend the leads right after the body and mount in a PC board seriously derates them. Rich has plenty of lead exposed, especially for that QRP amp ;D

Carl


Title: Re: 813 Rig, a Bit of Progress.....
Post by: W2PFY on January 10, 2011, 09:19:41 PM
Quote
This rig is turning out to be one of the best 813's rigs I've seen to date.

Did you ever see the one John KC2FXE built? It looks great ;D ;D ;D


Title: Re: 813 Rig, a Bit of Progress.....
Post by: WA1GFZ on January 10, 2011, 09:23:42 PM
A few places I worked actually used thick brass posts with a hole down the middle for the lead. This would help pull heat away from the diode. The posts would be pressed into a PC board.  


Title: Re: 813 Rig, a Bit of Progress.....
Post by: W7SOE on January 11, 2011, 12:03:14 AM

Did you ever see the one John KC2FXE built? It looks great ;D ;D ;D

That rig is bahyewtifull!!  Quite the behemoth.

Rich


Title: Re: 813 Rig, a Bit of Progress.....
Post by: W2PFY on January 11, 2011, 12:04:58 AM
Quote
That rig is bahyewtifull!!

And it a  JJ rig. Where did you find it?


Title: Re: 813 Rig, a Bit of Progress.....
Post by: KC9LKE on January 11, 2011, 07:42:30 AM
Very nice Rich!

Much envy here. No time now to work on mine, have to go back to the “Pen”
for 16 more weeks. >:(
I like how You protected the PS switches with the rack handle. Keep up the good work!

Ted / KC9LKE


Title: Re: 813 Rig, a Bit of Progress.....
Post by: W7SOE on January 11, 2011, 09:45:11 AM
I found pictures of it in Bear's photo section.


Rich


Title: Re: 813 Rig, a Bit of Progress.....
Post by: WD5JKO on January 11, 2011, 10:48:32 AM
Just a side comment for others....the 1N5408 diode is only rated at its full 3A with at least 1/2" of lead exposed, with the way some sharply bend the leads right after the body and mount in a PC board seriously derates them. Rich has plenty of lead exposed, especially for that QRP amp ;D

Carl, I think you got this backwards. The shorter the lead to a heatsink the better. The 1N5408 is rated to 75C @ 3A when the leads are .375" long, and soldered to a 20mm X 20mm X 1mm copper heatsink. The longer the leads the more we derate the diodes, not the other way around. Some examples:

http://doc.chipfind.ru/jgd/in5408.htm
http://sites.google.com/site/interfacebus/thermal-impedance/diode-lead-length-temperature
http://www.voltagemultipliers.com/pdf/Appendix%20B%20-%20Diode%20Thermal%20Analysis.pdf

The PCB designers need to provide fat traces big enough to act as a heat sink, and use short diode leads to get the heat from the diode to the heatsink. Longer is not always better.  ;)

Jim
WD5JKO


Title: Re: 813 Rig, a Bit of Progress.....
Post by: KM1H on January 12, 2011, 02:17:12 PM
Nope, thats an absolute minimum length as a heat sink Jim. Mo is betta in a real world PC board or a hammy hambone perf board mount where the leads alone are the heat sink. Where would we be without perfboard anyway?

Here is the 1N5408's QRO fans big brother, note the 2 mounting procedure graphs.

Point an IR gun at either with a steady load and vary the lead lengths.

Carl


Title: Re: 813 Rig, a Bit of Progress.....
Post by: WA1GFZ on January 13, 2011, 01:54:31 PM
Ran that test about 35 years ago, but we didn't have an IR gun.


Title: Re: 813 Rig, a Bit of Progress.....
Post by: K1JJ on January 13, 2011, 03:37:35 PM
I use the 6A 1KV diodes for every PS here and don't worry about heat...

The price is close enuff to the smaller ones and they just laugh in the face of death... ;D 

T


Title: Re: 813 Rig, a Bit of Progress.....
Post by: KM1H on January 13, 2011, 04:13:58 PM
Yep, and at .16 each in 100 qty at Mouser for MCC brand you can even afford to use them in place of a 1N4007 ;D


Title: Re: 813 Rig, a Bit of Progress.....
Post by: K1JJ on January 13, 2011, 05:49:24 PM
Are they THAT cheap now?  I used to pay a lot more at Silicon Valley - and was still happy...

I have a string of about 140 on my big HV supply. It's been FB for at least 20 years now.

T
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