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THE AM BULLETIN BOARD => Technical Forum => Topic started by: W7TFO on November 22, 2015, 03:03:36 PM



Title: A homebrew bench test unit-Variac-isolation box
Post by: W7TFO on November 22, 2015, 03:03:36 PM
A few pix of this new project.

More data to come down the road.

More loving of old-school parts... ;)

73DG


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: W6TOM on November 22, 2015, 04:52:43 PM
  I like the meters, looks like they are from an old control board in a substation.
 
  I made something along the same idea that I can plug into a variac and then use that in series with a new piece of equipment I want to bring up for the first time. Keeps all the "magic" smoke from escaping!!


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: N8ETQ on November 22, 2015, 10:11:24 PM



    Yo'

         You may be interested in some of the concepts
Involved with this.  Your limited Variac could control
higher "I" devices using this scheme..

http://amfone.net/Amforum/index.php?topic=40930.0

     Doesn't need to be "Automatic" like this one
but an easy way to let your 5A Variac "Deal" with
50A or more.....

        Back to Back Fil. Xfmrs will give you a bit
of isolation.  Look at the manual..


GL

/Dan



Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: MikeKE0ZUinkcmo on November 22, 2015, 11:48:37 PM
My isolated AC is pretty simple, a 1KVA Iso transformer, followed by a Kill-A-Watt, then if necessary a plug in variac with a volt meter.   BTW the ground lug has no connection, I don't want any surprises.

(http://i670.photobucket.com/albums/vv62/mikeinkcmo/testgear/Bench%20New/BenchAC_zps291b19a1.jpg) (http://s670.photobucket.com/user/mikeinkcmo/library/testgear/Bench%20New?sort=9&page=1)


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: W7TFO on December 09, 2015, 11:53:33 PM
It is done, works fine.

Can handle 1.2kVA in direct, 375VA in isolated mode.  0-600ACV output

Schematic, rear wiring, cased and ready to go to work.

73DG


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: KL7OF on December 10, 2015, 08:45:49 AM
very nice...practical too....I like the screw in fuses..if you could find some  "all glass fuses",  it would be perfect ...Tnx for the show and tell.....


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: KB2WIG on December 10, 2015, 11:01:25 AM

There's nothing you can do that can't be done. Nothing you can make that can't be made. It's easy.
All you need is money, money. Money is all you need.

              $6.27

Try the homely despot.

http://www.homedepot.com/p/Cooper-Bussmann-TL-Style-Plug-Fuse-15-Amp-4-Pack-TL-15PK4/100057456

klc

       



Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: kg7bz on December 10, 2015, 12:52:05 PM
I suspect he's talking about a glass fuse like this.


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: W7TFO on December 10, 2015, 01:22:28 PM
Glass top Edisons are tough to find in smaller Amperages. :-[

73DG


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: W2JBL on December 20, 2015, 11:54:21 PM
The whole variac thing is BS. If your radio can't handle modern day line voltage or is unrestored and sitting many years you might as well just re cap the thing and get it over with. Bringing old radios up slow with a variac only delays their eventual failure. Fix it right befor putting power to it and save yourself some aggravation..


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: K4RT on December 21, 2015, 01:04:56 AM
Dennis, very nice work there.

I have benefited from bringing up gear slowly on a variac and seeing smoke or hearing arcing at much lower voltages.  Also, line voltage here is typically 121 VAC and sometimes higher so I prefer to run my transmitter & receiver off a variac set at around 115.  I have yet to try reforming electrolytics, replacing with new caps instead.


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: W7TFO on December 21, 2015, 01:13:18 AM
The whole variac thing is BS. If your radio can't handle modern day line voltage or is unrestored and sitting many years you might as well just re cap the thing and get it over with. Bringing old radios up slow with a variac only delays their eventual failure. Fix it right befor putting power to it and save yourself some aggravation..

I didn't build the thing for servicing receivers, and it sure as Hell ain't BS.

Put something you've built on here and we'll tell you what we think...


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: KC4VWU on December 21, 2015, 01:40:50 AM
Very nice!
I hope that someday I'll have enough time to finish all the homebrew test gear for my bench. Right now, it's just the Variac and series light bulb kinda cobbled together with clip leads whenever I need it. I do like a precursory test on some stuff BEFORE I dig in and start stripping out old parts to replace, just as a benchmark.

The question should be: If a Variac is BS, then why do they make them in the first place?

73, Phil


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: N4zed on December 21, 2015, 03:51:12 AM
Nice wire lacing...


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: N2DTS on December 21, 2015, 12:04:21 PM
A fuse works for me.
My line voltage is high, I do not care.
I have a variac on my 32V hv (outboarded)  and run that at 700 volts, any more then 750 and it starts arcing.

If you really want to be careful with priceless vintage equipment, you should replace all the caps and go over things so nothing melts however you power it up.



Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: k7mdo on December 21, 2015, 07:54:32 PM
Maybe I have read incorrectly that the higher filament voltage produced by the higher line voltages seriously shortens tube life.... that is my excuse for a system to reduce line voltage for old tube equipment.

CL


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: N2DTS on December 21, 2015, 09:17:04 PM
I am sure that is true.
However I have had all the same tubes in all my equipment with only a few failures (6146's) that I turned into slag by mistake.
The 32V has all the same tubes I got it with 30 years ago.
All my homebrew stuff has the same tubes, and most small tubes are dirt cheap on line.


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: Opcom on December 21, 2015, 09:35:28 PM
The whole variac thing is BS. If your radio can't handle modern day line voltage or is unrestored and sitting many years you might as well just re cap the thing and get it over with. Bringing old radios up slow with a variac only delays their eventual failure. Fix it right befor putting power to it and save yourself some aggravation..


No that's wrong. It's not BS and the caps, reformed or not, are not the problem when using 125V on 117V stuff. It needs no explanation what the issue is, just thought.

All my stuff is run at 117V. Its in spec for just about everything from 1940 to 2015. A couple of 6KVA Stabilines for bench and commo racks, and eventually to install the pair of 200A GE Inductrols for the whole building. No sliding contacts. There's really no BS about using the proper voltage that I am aware of.


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: KJ4OLL on December 22, 2015, 06:57:22 PM
Very nice symmetric arrangement, looks fun to use too!

Design aesthetics match up well w/ BA's .

73
Frank
KJ4OLL


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: Opcom on July 03, 2016, 01:51:41 AM
It is done, works fine.

Can handle 1.2kVA in direct, 375VA in isolated mode.  0-600ACV output

Schematic, rear wiring, cased and ready to go to work.

73DG

How's this working out? What kind of switch was used for the 600V switching?


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: W7TFO on July 03, 2016, 10:27:26 AM
It has been just right for my projects, very handy.

The VM and the transformer secondary switches are by Grayhill, rated for far more than required.

73DG


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: N0WEK on July 11, 2016, 09:15:25 PM
This box followed me home as a freebie from a garage sale and seems to to work well. Other than what you can see in the picture it's got no manufacturer or ratings on the box. I've run a few amps through it with no problems. All it's got inside is the sense coil/transformer for the amps reading and two small transformers feeding power supplies for the two meters.

The picture is the load for the 10,000 BTU AC unit in the office. It shows a 6 volt line drop with the compressor running (10 amps avg) compared to fan only.


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: WBear2GCR on July 11, 2016, 09:43:05 PM
    Yo'

         You may be interested in some of the concepts
Involved with this.  Your limited Variac could control
higher "I" devices using this scheme..

http://amfone.net/Amforum/index.php?topic=40930.0

     Doesn't need to be "Automatic" like this one
but an easy way to let your 5A Variac "Deal" with
50A or more.....

        Back to Back Fil. Xfmrs will give you a bit
of isolation.  Look at the manual..


GL

/Dan



Very nice trick!!

Aka, "why didn't I think of that"!!


                    _-_-


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: Opcom on July 13, 2016, 01:11:44 AM
The manual is a fun read too.

Another brand designed like that GR unit is the Superior Electric "Stabiline". When those type things show up at fests they are usually <$100 and well worth every cent.

The trade off for a small variac is a limited range of variable voltage. It also needs a center tapped variac to give a symmetrical variance, but if a DPDT switch is tolerable to choose buck or boost, then it's the cheap seats for all!


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: Opcom on July 13, 2016, 01:14:36 AM
This box followed me home as a freebie from a garage sale and seems to to work well. Other than what you can see in the picture it's got no manufacturer or ratings on the box. I've run a few amps through it with no problems. All it's got inside is the sense coil/transformer for the amps reading and two small transformers feeding power supplies for the two meters.

The picture is the load for the 10,000 BTU AC unit in the office. It shows a 6 volt line drop with the compressor running (10 amps avg) compared to fan only.

That reminds me of a demonstrator for one of those 'motor economizer' devices. Sometimes you see them in a hardware store with a motor plugged in and throwing the switch kicks the thing in and out and you can see the amp draw change,


Title: Re: A homebrew bench test unit-Variac-isolation box
Post by: N0WEK on July 13, 2016, 01:52:53 AM
This box followed me home as a freebie from a garage sale and seems to to work well. Other than what you can see in the picture it's got no manufacturer or ratings on the box. I've run a few amps through it with no problems. All it's got inside is the sense coil/transformer for the amps reading and two small transformers feeding power supplies for the two meters.

The picture is the load for the 10,000 BTU AC unit in the office. It shows a 6 volt line drop with the compressor running (10 amps avg) compared to fan only.

That reminds me of a demonstrator for one of those 'motor economizer' devices. Sometimes you see them in a hardware store with a motor plugged in and throwing the switch kicks the thing in and out and you can see the amp draw change,

I think you're right, the labeling suggests it too. The guy that got it got a 1/4 HP motor in the same box along with this.

I don't know how far I could turn down the input voltage with a variac before it would interfere with the power supplies for the meters; I suppose I could power them separately. I still prefer direct analog metering.
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